By embracing innovative technologies and maintaining a proactive approach, we aim to drive sustained improvements in environmental management. Here is a case study of one such initiative that yielded tremendous results.
We have a state-of-the-art, LEED Gold certified Toothpaste manufacturing facility at Sanand near Ahmedabad, Gujarat. When the WRI Aqueduct tool categorized Sanand as a water-stressed area due to irregular monsoons, we faced a unique challenge. As most of the water conservation features were already factored in the design for LEED certification, we had to identify additional water conservation projects to address the water stress. We focused on harvesting and reducing incoming treated water from the Gujarat Industrial Development Corporation.
Key steps included:
These initiatives made our Sanand facility water positive in FY 2023-24. Looking ahead, we will scale up AHU condensate recovery and effluent water reuse in cooling towers at future and existing sites, further enhancing our water conservation efforts.
Sanand, Gujarat
Reducing energy costs is a priority for businesses, but manual data collection and analysis were slowing us down. To fix this, we introduced AI-powered metering systems for all our essential resources. This new-age metering system connects everything from water to electricity to a central server for easier management. A concerted team effort coupled with the AI-powered metering system, we can quickly spot and address any energy or water wastage, saving us money and helping the environment.
With these actions, we successfully reduced fixed power costs from 55% to 45% through the implementation of energy-saving initiatives and the introduction of a comprehensive monitoring system. Also, overall electricity consumption decreased by 8% over the past four years.
Going forward, our strategy entails the continued utilization of AI tools to further support energy-saving initiatives and optimize plant performance.